In industrial settings, several core challenges have long persisted regarding safety protection in large-scale facilities and long production lines with multiple pieces of equipment:
The area is too large for a single device to provide full coverage.Traditional safety devices (light curtains, radar, and infrared sensors) have limited coverage ranges. In large workshops, it is often necessary to stack multiple devices, resulting in complex wiring, high costs, and difficulty in eliminating blind spots.
Too many devices make coordinated responses difficult.Take a continuous production line consisting of a stamping press and a robot, for example. Each piece of equipment has its own hazard zone. Traditional solutions require installing safety devices on each unit individually, resulting in isolated signals and unsynchronized responses. Even more problematic is that factors such as loading/unloading, flying debris, and changes in lighting can cause false triggers, leading to frequent shutdowns—a single false alarm can bring the entire production line to a halt, severely impacting production rhythm.
The market needs an industrial-grade personnel safety vision product that offers multi-channel, wide-range, precise recognition, and independent control—and that is precisely the inspiration behind the design of the YobiAI Smart Safety Vision System SECR-82X1.
In long production line scenarios, safety measures are costly.In traditional solutions, 16 machines require 16 separate sets of safety protection equipment, each comprising sensors, controllers, wiring, and installation and commissioning—resulting in high costs and complex engineering work.
The YobiAI Smart Safety Vision System SECR-82X1 completely transforms this approach with its “one-to-sixteen” multi-channel architecture. A single controller paired with up to 16 cameras can simultaneously cover 16 machines.
Replacing sixteen systems with a single one enables full-line coverage and independent control, significantly reducing equipment procurement costs while also simplifying cabling, shortening installation time, and minimizing the burden of ongoing maintenance.
Independently control 16 devices，Connects to 16 camerasThe YobiAI Smart Safety Vision System can control up to 16 devices and connect to 16 cameras, supporting the independent binding of one device to each camera feed: when a person enters a designated safety zone, only the corresponding device (such as the press or robot the person has entered) is stopped, while the remaining devices continue to operate normally.
From detecting a personnel intrusion to outputting a safety signal and controlling the equipment to slow down or stop, the entire process takes only 200 milliseconds, truly achieving “real-time protection and instant braking.”
This design significantly reduces the impact of safety interventions on production efficiency, making it particularly suitable for high-cycle continuous production lines.
long production line，Safety ProtectionThis model offers particular advantages in the following two typical complex scenarios:
Safety Protection for Personnel in Large-Scale Factory Buildings
Large assembly workshops, warehouses, or testing areas often span hundreds to thousands of square meters. Traditional safety devices have limited coverage, requiring dozens or even more units to be stacked together, resulting in complex wiring, a large amount of equipment, and blind spots that are difficult to eliminate.
Coordinated Safety Control for Multiple Continuous Production Lines
Traditional solutions require safety devices to be configured individually for each machine, resulting in a lack of signal coordination and asynchronous responses. False alarms often lead to frequent shutdowns of the entire production line. A typical production line includes multiple press machines and loading/unloading robots. The YobiAI Smart Safety Vision System enables independent control of each device while ensuring precise coordination, achieving “shut down only the machine where an intrusion occurs” and preventing the entire line from shutting down.
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The SECR-82X1 is also suitable for safety protection scenarios involving multiple areas and coordinated equipment, such as robotic workstations, automated assembly lines, AGV mixed-traffic corridors, and loading/unloading zones in automated warehouses.
Accurately distinguish between people and objectsEdge devices continuously learn, and AI vision algorithms are deeply optimized to perfectly adapt to the deployment area, achieving a recognition accuracy rate of 99.99%.
The protection coverage includes the top, sides, rear, and corners of the work area, leaving no blind spots. The system responds precisely to risky behaviors such as leaning in, reaching out, extending limbs, or running into the area, while triggering alerts only for unauthorized personnel intrusion. Loading and unloading can proceed without stopping the machine, truly balancing safety and efficiency.
Layered protection On-premises deploymentThe YobiAI Smart Safety Vision System is an integrated hardware-software solution equipped with a comprehensive software platform that enables data visualization, querying, and traceability.
Users can freely define personnel-specific safety zones (stop zones or deceleration zones) within the software platform.
The system supports both YobiAI remote operation and maintenance as well as fully localized deployment—all event photos and videos are stored locally at the factory and are not uploaded to the cloud.
System Configuration SpecificationsThe system’s simple design significantly reduces the number of hardware components, cabling costs, and the complexity of installation and maintenance, effectively lowering the overall costs of procurement, installation, and ongoing maintenance.
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